Hotline
+8615261126556
Principles and Construction
1、The principle of the new type of stirring granulator Small particles create brilliant tomorrow
In the field of pharmaceuticals and food, high-speed mixing and granulation machines (Type A) are widely used from mixing and dispersion to granulation and fine granulation products. The mainstream product is to use stirring blade wings for rotating granulation at the lower part and install side reamers. The problem is that the larger the capacity, the slower the circumferential speed from the inside to the outside, resulting in a larger granulation material closer to the center. The speed of the reamer is very fast, causing severe material adhesion between the cylinder block and the upper cover, which affects mixing. In this situation, Balance Gran (Bxing) emerged. Install the mixing blade and scraper on the same shaft, install a slightly larger reamer in the vertical direction, and have it rotate in the opposite direction to the mixing blade and scraper. The purpose of the wings of the mixing granulator is to vortex the powder around the center like a washing machine for convection, with no material adhesion on the top cover. The center reamer is used for crushing and granulation. Compared with the traditional mixing granulator (Type A), even particles with slightly lighter specific gravity can be directly used for tablet pressing without going through the granulator, and adjusting the rotation number of the reamer by moisture (adhesive) can obtain more obvious fine particles.
In terms of food, it is more soluble and has better flowability in powder form, making it easier to package as a stick.
2、Development and purpose of a new type of stirring granulator
Nowadays, with the development of mixed materials, the indispensable granulation products in our daily lives are gradually expanding in their applications and usage.
Fengda prioritizes performance and strives every day to reduce costs in response to customer needs.
3、Create a new high-quality product group for mixed granulation
Features
◆Unlike the traditional high-speed mixing granulator, which can only be used at 30% to 50% of its full capacity, Balance Gran can still be used for granulation even at 80% of its full capacity. Moreover, high-speed dissolution and crushing can result in more noticeable and finer particle size products.
◆The wing stirring blade scraper that slowly rotates along the wall rotates in the opposite direction to the reamer wings, which further improves the mixing efficiency and allows all raw materials to be discharged.
◆The adhesive can be dispensed in one go through the hopper installed on the upper cover, or dispersed through the central high-speed rotating wing, which has the same effect as the nozzle. Liquids will not adhere to the outer wall or other areas.
◆After the adhesive is added, agglomerates and coarse particles can be crushed and granulated using a reamer, which can be applied to particles with lighter specific gravity than traditional ones. It is more suitable for food, medicine, and tablet pressing, and has superior solubility.
◆Drying options
a:Jacket+vacuum device (low-temperature drying)
b:Rate set+hot air device (multiplication effect of hot air and rate set)
c:Scraper (Teflon, PTFE)
d:Bearings do not use air seals, but instead use PTFE Radial Lipsuits (to prevent vacuum and foreign matter from entering)
4、Meet the requirements of refined mixing of high-tech materials and ultrafine materials Assistant product upgrade and replacement
Form | Capacity | Size | Input/Output(KW) | Weight | |||||
A | H | h | W | D | Input | Output | |||
LBG-0.5J | 0.6 | 130 | 500 | 380 | 350 | Coaxial | 0.2 | 40 | |
LBG-2J | 2.4 | 320 | 800 | 500 | 420 | 600 | Coaxial | 0.75 | 200 |
LBG-5J | 7.0 | 400 | 950 | 600 | 500 | 700 | 0.4 | 3.7 | 300 |
LBG-20J | 8 | 500 | 1120 | 700 | 7800 | 900 | 0.75 | 5.5 | 700 |
LBG-65J | 73 | 590 | 1230 | 780 | 1900 | 1000 | 1.5 | 7.5 | 900 |
LBG-100J | 120 | 700 | 1360 | 860 | 2100 | 1100 | 1.5 | 11 | 1300 |
LBG-200J | 245 | 900 | 1540 | 980 | 2400 | 1200 | 2.2 | 15 | 1500 |
LBG-400J | 480 | 1100 | 1860 | 1100 | 2700 | 1400 | 3.7 | 22 | 2500 |
LBG-600J | 720 | 1250 | 2010 | 1150 | 2900 | 1600 | 5.5 | 37 | 3000 |
LBG-800J | 960 | 1350 | 2140 | 1200 | 3100 | 1600 | 7.5 | 45 | 4000 |
LBG-1000J | 1200 | 1450 | 2250 | 1250 | 3200 | 1700 | 7.5 | 45 | 4500 |
LBG-1300J | 1560 | 1550 | 2360 | 1300 | 3300 | 1800 | 11 | 55 | 5000 |
LBG-1600J | 1960 | 1710 | 2510 | 1350 | 3500 | 1900 | 11 | 55 | 5500 |
LBG-2000J | 2400 | 1760 | 2630 | 1400 | 3600 | 1900 | 15 | 55 | 8500 |
LBG-2500J | 3000 | 1880 | 2750 | 1450 | 3800 | 2000 | 75 | 75 | 9000 |
LBG-3500J | 4200 | 2120 | 3650 | 1450 | 3800 | 2000 | 22 | 75 | 10000 |
1、When the processing capacity of powder materials is between 20% and 80% of the full capacity, Balance Gran can be stably mixed, granulated, and coated.
2、The dimensions and weight mentioned above may sometimes vary depending on the specifications.
3、The stirring blade scraper and reamer can be adjusted from 1 to 10 by a frequency converter.
4、In other aspects, as an option, you can add heating and cooling upper cover and jacket Balance Gran also has a spray device, but it is not required when the reamer is used for dispersion, mixing and granulation. Motors such as G2G4 explosion-proof motors can be installed, and other components can also be modified according to customer requirements.