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What are the eight major advantages?
1、The mixing uniformity is particularly high Uniform in large areas and fine in small areas
Due to the use of self-developed technology for ultra dimensional and multi-mode mixing, it is possible to achieve macroscopic uniformity, allowing the powder to roll up and down and diffuse and mix evenly through left and right convection; It can also repeatedly interweave and shear particles in multiple layers and directions at the microscopic level of the powder, achieving precise and forced mixing. So the mixing uniformity can reach the ideal state of macroscopic uniformity and microscopic ultra-fine uniformity.
2、The mixing efficiency is particularly high The mixing time is greatly reduced
This is also because of the principle of superposition and mixing of two movements. When two movements are carried out simultaneously per unit time, not only does it double the mixing efficiency, but it also promotes the mixing effect perfectly, making the mixing work more effective. Therefore, the ultra dimensional multi-mode mixer saves 60% of time compared to traditional mixers.
3、Equipment loading rate up to 80% Install one more machine and two more devices
The main mixing work in the ultra dimensional multi-mode mixer is completed by the internally moving spiral blades, so the remaining space of the material bucket can be very small. Therefore, even with a high loading rate, the equipment can still perform the mixing task well. Therefore, the loading capacity of the ultra dimensional multi-mode mixer is increased by more than 50% compared to traditional mixers.
The loading rate can reach 80%
4、To save money Save time, electricity, and money
Due to the adoption of innovative technology, the movement of the material bucket and the movement of the blades superimpose and mix the materials, resulting in significant economic benefits for the ultra dimensional multi-mode mixer while improving the mixing quality.
◎Reduce mixing time by 50%;
◎Reduce motor configuration by about 30%;
◎Due to high loading rate, the equipment has a small size and saves space.
5、Minimal damage to the original appearance of the powder after uniform mixing Important in many fields
Many industries require that the shape and size of the powder remain unchanged or minimally changed after mixing, in order to achieve precise control over the overall process. Ultra dimensional multi-mode mixers can do a good job in this regard. This is because the core principle of the ultra dimensional multi-mode mixer is to perform multi-layer, multi-directional, and low-speed shear mixing in the low-speed flowing powder. The mixing motion is smooth and orderly, without powder impact or high-speed impact. In addition, the mixing time is greatly shortened, which can protect the basic shape of the powder. The following figure shows the changes in the appearance and shape of the powder after mixing by measuring the specific gravity and average particle size of the material.
6、Meet the requirements of refined mixing of high-tech materials and ultrafine materials Assist in upgrading and replacing products
An important characteristic of high-tech materials and ultrafine materials is their small size, sometimes even to the nanometer level, so that gravity almost loses its restraining force on them, and they can float when obtaining a small amount of kinetic energy, making mixing work difficult. In traditional mixers, intense mechanical kinetic energy can transfer energy to the powder, causing various activities in the powder and overcoming phenomena such as floating, adsorption, and repulsion, resulting in difficulties in mixing. The core principle of the super dimensional multi-mode mixer is to perform medium low speed, multi-layer shear mixing in low-speed flowing powder. The mechanical impact, friction, and kinetic energy generated by it are very small, which greatly suppresses the floating, adsorption, repulsion, and other activities of the ultrafine powder, making the mixing work proceed smoothly.
7、Effectively solve the problem of difficulty in mixing light and heavy powders evenly Rapid progress in powder mixing
The difficulty in mixing light and heavy powders evenly in traditional mixers is a typical mixing process challenge. This is because in the gravity diffusion mixing of powders, due to the significant difference in weight, light powders are often suspended above the main powder, making it difficult to mix into the main powder. Even if the mixing time is extended, it is difficult to solve the problem. Choosing a super dimensional multi-mode mixer can effectively solve such problems, as shown in the figure on the right. Due to the fact that the super dimensional multi-mode mixer stacks rotating internal blades inside a rotating container, with the same direction and faster speed. In this way, the container and blades will carry the floating light powder into the main heavy powder, allowing the light and heavy powders to be evenly mixed.
8、Effectively solve the problem of difficult mixing of trace elements evenly Replace the complex equal incremental method
The traditional mixer has poor mixing ability, which restricts the uniform mixing of trace elements. Therefore, a complex mixing method of manually feeding equal amounts in batches and steps is often used to overcome equipment defects and achieve uniform mixing of trace elements. The excellent mixing ability of the super dimensional multi-mode mixer can completely mix trace elements in one go. Time saving, labor-saving, uniform and less prone to errors. In the food, additive, and pharmaceutical industries, due to the generally poor flowability of powders, almost half of the powder mixing uses the trace element equal increment method, which is a huge burden for enterprises. The use of ultra dimensional and multi-mode mixing can save enterprises a lot of manpower, material resources, and valuable time.